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Numerical analysis of spiral tube heat exchanger circulated with zinc oxide nanofluids

Yıl 2025, Cilt: 11 Sayı: 2, 377 - 389, 24.03.2025

K. P. V. Krishna Varma Kavati Venkateswarlu Teku Kalyani S. Hemalatha P. Vijaya Kumar

Öz

Helical tube heat exchangers differ from ordinary heat exchangers in that they have special qualities that enhance heat transmission since the fluid flows from straight to coiled channels as curved streams instead of linear ones, leading to the increased momentum and heat transmission rates. However, there is still scope for research on improving heat transfer characteristics for a helical coil heat exchanger with conjugate heat transfer employing various configurations of internal longitudinal fins. Thus, in this work, numerical study was conducted to explore the flow behaviour and thermal performance of water-ZnO nanofluids (nanofluid) in a spiral tube heat exchanger. The mass flow rate (ṁ) of the water-ZnO nanofluids was varied from 0.025 kg/s to 0.125 kg/s, while the mass flow rate of the hot fluid (water) was maintained constant at 0.0091 kg/s. The concentrations of the nanofluid in water used were 1%, 2%, and 3%. Simulations in three dimensions were analysed for the turbulent stream regime, and governing equations for the turbulent stream were solved using the k-epsilon (k-ε) for Reynolds numbers ranging from 4000 to 12000. The temperature, velocity and pressure contours were analysed with respect to the variation in the concentration and flow rate of the ZnO nanofluids. Finally, the results confirmed that by applying ZnO nanofluids, the heat transfer coefficient as well as the friction factor increased by 43% and 1.12 times respectively when compared with the plain tube.

Anahtar Kelimeler

CFD Heat Transfer Coefficient Helical Coil Heat Exchanger Reynolds Number ZnO Nanofluids

Kaynakça

  • [1] Pulagam MKR. A state-of-the-art review on thermo fluid performance of brazed plate heat exchanger for HVAC application. J Therm Eng 2024;10:1390–1410. [CrossRef]
  • [2] Pulagam MKR, Rout SK, Muduli KK, Syed SA, Barik D, Hussein AK. Internal finned heat exchangers: Thermal and hydraulic performance review. Int J Heat Technol 2024;42:583–592. [CrossRef]
  • [3] Krishna Varma KPV, Venkateswarlu K, Nutakki UK, Satya Mohan KS. The effect of threaded rod inserts and aluminum oxide–water-based nanofluids on performance of a U-bend double pipe heat exchanger. J Nanofluids 2023;12:173–182. [CrossRef]
  • [4] Burgles AE. Handbook of Heat Transmission. 3rd ed. New York: McGraw-Hill; 1998.
  • [5] Burgles AE. The implications and challenges of enhanced heat transmission for the chemical process industries. Chem Eng Res Des 2001;79:437–444. [CrossRef]
  • [6] Krishna Varma KPV, Kishore PS, Tulasi Tirupathi. CFD analysis for the enhancement of heat transmission in a heat exchanger with cut twisted tape inserts. SSRG Int J Mech Eng 2017;Special Issue: May.
  • [7] Barai R, Kumar D, Wankhade A. Heat transfer performance of nanofluids in heat exchanger: a review. J Therm Eng 2023;9:86–106. [CrossRef]
  • [8] Ali ARI, Salam B. A review on nanofluid: Preparation, stability, thermophysical properties, heat transfer characteristics and application. SN Appl Sci 2020;2:1636. [CrossRef]
  • [9] Pattnaik PK, Syed SA, Mishra S, Jena S, Rout SK, Muduli K. Flow of viscous nanofluids across a non-linear stretching sheet. J Therm Eng 2023;9:593–601. [CrossRef]
  • [10] Daungthongsuk W, Wongwises S. A critical review of convective heat transmission of nanofluids. Renew Sustain Energy Rev 2007;11:797–817. [CrossRef]
  • [11] Jung JY, Oh HS, Kwak HY. Forced convective heat transmission of nanofluids in microchannels. Int J Heat Mass Transf 2009;52:466–472. [CrossRef]
  • [12] Li Q, Xuan Y. Convective heat transmission and flow characteristics of Cu-water nanofluid. Sci China Technol Sci 2002;45:408–416. [CrossRef]
  • [13] Eastman JA, Choi SUS, Li S, Yu W, Thompson LJ. Anomalously increased effective thermal conductivities of ethylene glycol-based nanofluids containing copper nanoparticles. Appl Phys Lett 2001;78:718–720. [CrossRef]
  • [14] Choi SUS, Zhang ZG, Yu W, Lockwood FE, Grulke EA. Anomalous thermal conductivity enhancement in nanotube suspensions. Appl Phys Lett 2001;79:2252–2254. [CrossRef]
  • [15] Alami AH, Ramadan M, Tawalbeh M, Haridy S, Al Abdulla S, Aljaghoub H, et al. A critical insight on nanofluids for heat transmission enhancement. Sci Rep 2023;13:15303. [CrossRef]
  • [16] Kola PVKV, Pisipaty SK, Mendu SS, Ghosh R. Optimization of performance parameters of a double pipe heat exchanger with cut twisted tapes using CFD and RSM. Chem Eng Process 2021;163:108362. [CrossRef]
  • [17] Yang Y, Zhang ZG, Grulke EA, Anderson WB, Wu G. Heat transmission properties of nanoparticle-in-fluid dispersions (nanofluids) in laminar flow. Int J Heat Mass Transf 2005;48:1107–1116. [CrossRef]
  • [18] Bahmani MH, Sheikhzadeh G, Zarringhalam M, Akbari OA, Alrashed AAAA, Shabani GAS, et al. Investigation of turbulent heat transmission and nanofluid flow in a double pipe heat exchanger. Adv Powder Technol 2018;29:273–282. [CrossRef]
  • [19] Hasan FA. Numerical investigation of heat transmission rate in helically coiled pipe using Al2O3/water nanofluid. Diyala J Eng Sci 2020;13:27–36. [CrossRef]
  • [20] Attia MEH, Hussein AK, Rout SK, Soli J, Elaloui E, Driss Z, et al. Experimental study of the effect of Al2O3 nanoparticles on the profitability of a single-slope solar still: Application in southeast Algeria. In: Ramgopal M, Rout SK, Sarangi SK, eds. Advances in Air Conditioning and Refrigeration. Lecture Notes in Mechanical Engineering. Singapore: Springer; 2021. pp. 119–133. [CrossRef]
  • [21] Pulagam MKR, Rout SK, Sarangi SK. Numerical simulation of a brazed plate heat exchanger using Al2O3-water nanofluid with periodic boundary conditions. WSEAS Trans Heat Mass Transf 2023;18:262–270. [CrossRef]
  • [22] Kola PVKV, Pisipaty SK, Mendu SS, Ghosh R. Optimisation of performance parameters of a double pipe heat exchanger with cut twisted tapes using CFD and RSM. Chem Eng Process 2021;163:108362. [CrossRef]
  • [23] Palanisamy K, Mukesh Kumar PC. Experimental investigation on convective heat transmission and pressure drop of cone helically coiled tube heat exchanger using carbon nanotubes/water nanofluids. Heliyon 2019;5:e01705. [CrossRef]
  • [24] Mukesh Kumar PC, Chandrasekar M. CFD analysis on heat and flow characteristics of double helically coiled tube heat exchanger handling MWCNT/water nanofluids. Heliyon 2019;5:e02030. [CrossRef]
  • [25] Onyiriuka EJ, Ighodaro OO, Adelaja AO, Ewim DRE, Bhattacharyya S. A numerical investigation of the heat transmission characteristics of water-based mango bark nanofluid flowing in a double-pipe heat exchanger. Heliyon 2019;5:e02416. [CrossRef]
  • [26] Gupta AK, Gupta B, Bhalavi J, Khandagre M. Enhancement of overall heat transmission coefficient of concentric tube heat exchanger using Al2O3/water nano-fluids. JIRTI 2019;4:41–46.
  • [27] Arya H, Sarafraz MM, Pourmehran O, Arjomandi M. Heat transmission and pressure drop characteristics of MgO nanofluid in a double pipe heat exchanger. Heat Mass Transf 2019;55:1769–1781. [CrossRef]
  • [28] Rafi S, Sivarajan DC, Mallikarjunch D. Optimisation of helical coil tube heat exchanger: A systematic review. IOP Conf Ser Mater Sci Eng 2020;998:012056. [CrossRef]
  • [29] Kannadhasan V, Senthil Kumar A, Vairamuthu J, Nagarajan R. Experimental research and CFD analysis on double pipe heat exchanger with CuO nanoparticle suspended in cold water. J Therm Anal Calorim 2022;147:3831–3838. [CrossRef]
  • [30] Inyang UE, Uwa IJ. Heat transmission in helical coil heat exchanger. Adv Chem Eng Sci 2022;12:26–39. [CrossRef]
  • [31] Armstrong M, Mahadevan S, Selvapalam N, Santulli C, Palanisamy S, Fragassa C. Augmenting the double pipe heat exchanger efficiency using varied molar Ag ornamented graphene oxide (GO) nanoparticles aqueous hybrid nanofluids. Front Mater 2023;10:1240606. [CrossRef]
  • [32] Nashine P, Singh TS. Effect of dean number on the heat transfer characteristics of a helical coil tube with variable velocity and pressure inlet. J Therm Eng 2020;6:128–139. [CrossRef]
  • [33] Pesteei SM, Mashoofi N, Pourahmad S, Roshan A. Numerical investigation on the effect of a modified corrugated double tube heat exchanger on heat transmission enhancement and exergy losses. Int J Heat Technol 2017;35:243–248. [CrossRef]
  • [34] Cengel YA, Ghajar AJ. Heat and Mass Transfer: Fundamentals & Applications. 4th ed. New York: McGraw-Hill; 2011.
  • [35] Reddy MCS, Rao VV. Experimental investigation of heat transfer coefficient and friction factor of ethylene glycol water-based TiO2 nanofluid in double pipe heat exchanger with and without helical coil inserts. Int Commun Heat Mass Transf 2014;50:68–76. [CrossRef]
  • [36] Abu-Hamdeh NH, Bantan RAR, Tlili I. Analysis of the thermal and hydraulic performance of the sector-by-sector helically coiled tube heat exchangers as a new type of heat exchangers. Int J Therm Sci 2020;150:106229. [CrossRef]

Yıl 2025, Cilt: 11 Sayı: 2, 377 - 389, 24.03.2025

K. P. V. Krishna Varma Kavati Venkateswarlu Teku Kalyani S. Hemalatha P. Vijaya Kumar

Öz

Kaynakça

  • [1] Pulagam MKR. A state-of-the-art review on thermo fluid performance of brazed plate heat exchanger for HVAC application. J Therm Eng 2024;10:1390–1410. [CrossRef]
  • [2] Pulagam MKR, Rout SK, Muduli KK, Syed SA, Barik D, Hussein AK. Internal finned heat exchangers: Thermal and hydraulic performance review. Int J Heat Technol 2024;42:583–592. [CrossRef]
  • [3] Krishna Varma KPV, Venkateswarlu K, Nutakki UK, Satya Mohan KS. The effect of threaded rod inserts and aluminum oxide–water-based nanofluids on performance of a U-bend double pipe heat exchanger. J Nanofluids 2023;12:173–182. [CrossRef]
  • [4] Burgles AE. Handbook of Heat Transmission. 3rd ed. New York: McGraw-Hill; 1998.
  • [5] Burgles AE. The implications and challenges of enhanced heat transmission for the chemical process industries. Chem Eng Res Des 2001;79:437–444. [CrossRef]
  • [6] Krishna Varma KPV, Kishore PS, Tulasi Tirupathi. CFD analysis for the enhancement of heat transmission in a heat exchanger with cut twisted tape inserts. SSRG Int J Mech Eng 2017;Special Issue: May.
  • [7] Barai R, Kumar D, Wankhade A. Heat transfer performance of nanofluids in heat exchanger: a review. J Therm Eng 2023;9:86–106. [CrossRef]
  • [8] Ali ARI, Salam B. A review on nanofluid: Preparation, stability, thermophysical properties, heat transfer characteristics and application. SN Appl Sci 2020;2:1636. [CrossRef]
  • [9] Pattnaik PK, Syed SA, Mishra S, Jena S, Rout SK, Muduli K. Flow of viscous nanofluids across a non-linear stretching sheet. J Therm Eng 2023;9:593–601. [CrossRef]
  • [10] Daungthongsuk W, Wongwises S. A critical review of convective heat transmission of nanofluids. Renew Sustain Energy Rev 2007;11:797–817. [CrossRef]
  • [11] Jung JY, Oh HS, Kwak HY. Forced convective heat transmission of nanofluids in microchannels. Int J Heat Mass Transf 2009;52:466–472. [CrossRef]
  • [12] Li Q, Xuan Y. Convective heat transmission and flow characteristics of Cu-water nanofluid. Sci China Technol Sci 2002;45:408–416. [CrossRef]
  • [13] Eastman JA, Choi SUS, Li S, Yu W, Thompson LJ. Anomalously increased effective thermal conductivities of ethylene glycol-based nanofluids containing copper nanoparticles. Appl Phys Lett 2001;78:718–720. [CrossRef]
  • [14] Choi SUS, Zhang ZG, Yu W, Lockwood FE, Grulke EA. Anomalous thermal conductivity enhancement in nanotube suspensions. Appl Phys Lett 2001;79:2252–2254. [CrossRef]
  • [15] Alami AH, Ramadan M, Tawalbeh M, Haridy S, Al Abdulla S, Aljaghoub H, et al. A critical insight on nanofluids for heat transmission enhancement. Sci Rep 2023;13:15303. [CrossRef]
  • [16] Kola PVKV, Pisipaty SK, Mendu SS, Ghosh R. Optimization of performance parameters of a double pipe heat exchanger with cut twisted tapes using CFD and RSM. Chem Eng Process 2021;163:108362. [CrossRef]
  • [17] Yang Y, Zhang ZG, Grulke EA, Anderson WB, Wu G. Heat transmission properties of nanoparticle-in-fluid dispersions (nanofluids) in laminar flow. Int J Heat Mass Transf 2005;48:1107–1116. [CrossRef]
  • [18] Bahmani MH, Sheikhzadeh G, Zarringhalam M, Akbari OA, Alrashed AAAA, Shabani GAS, et al. Investigation of turbulent heat transmission and nanofluid flow in a double pipe heat exchanger. Adv Powder Technol 2018;29:273–282. [CrossRef]
  • [19] Hasan FA. Numerical investigation of heat transmission rate in helically coiled pipe using Al2O3/water nanofluid. Diyala J Eng Sci 2020;13:27–36. [CrossRef]
  • [20] Attia MEH, Hussein AK, Rout SK, Soli J, Elaloui E, Driss Z, et al. Experimental study of the effect of Al2O3 nanoparticles on the profitability of a single-slope solar still: Application in southeast Algeria. In: Ramgopal M, Rout SK, Sarangi SK, eds. Advances in Air Conditioning and Refrigeration. Lecture Notes in Mechanical Engineering. Singapore: Springer; 2021. pp. 119–133. [CrossRef]
  • [21] Pulagam MKR, Rout SK, Sarangi SK. Numerical simulation of a brazed plate heat exchanger using Al2O3-water nanofluid with periodic boundary conditions. WSEAS Trans Heat Mass Transf 2023;18:262–270. [CrossRef]
  • [22] Kola PVKV, Pisipaty SK, Mendu SS, Ghosh R. Optimisation of performance parameters of a double pipe heat exchanger with cut twisted tapes using CFD and RSM. Chem Eng Process 2021;163:108362. [CrossRef]
  • [23] Palanisamy K, Mukesh Kumar PC. Experimental investigation on convective heat transmission and pressure drop of cone helically coiled tube heat exchanger using carbon nanotubes/water nanofluids. Heliyon 2019;5:e01705. [CrossRef]
  • [24] Mukesh Kumar PC, Chandrasekar M. CFD analysis on heat and flow characteristics of double helically coiled tube heat exchanger handling MWCNT/water nanofluids. Heliyon 2019;5:e02030. [CrossRef]
  • [25] Onyiriuka EJ, Ighodaro OO, Adelaja AO, Ewim DRE, Bhattacharyya S. A numerical investigation of the heat transmission characteristics of water-based mango bark nanofluid flowing in a double-pipe heat exchanger. Heliyon 2019;5:e02416. [CrossRef]
  • [26] Gupta AK, Gupta B, Bhalavi J, Khandagre M. Enhancement of overall heat transmission coefficient of concentric tube heat exchanger using Al2O3/water nano-fluids. JIRTI 2019;4:41–46.
  • [27] Arya H, Sarafraz MM, Pourmehran O, Arjomandi M. Heat transmission and pressure drop characteristics of MgO nanofluid in a double pipe heat exchanger. Heat Mass Transf 2019;55:1769–1781. [CrossRef]
  • [28] Rafi S, Sivarajan DC, Mallikarjunch D. Optimisation of helical coil tube heat exchanger: A systematic review. IOP Conf Ser Mater Sci Eng 2020;998:012056. [CrossRef]
  • [29] Kannadhasan V, Senthil Kumar A, Vairamuthu J, Nagarajan R. Experimental research and CFD analysis on double pipe heat exchanger with CuO nanoparticle suspended in cold water. J Therm Anal Calorim 2022;147:3831–3838. [CrossRef]
  • [30] Inyang UE, Uwa IJ. Heat transmission in helical coil heat exchanger. Adv Chem Eng Sci 2022;12:26–39. [CrossRef]
  • [31] Armstrong M, Mahadevan S, Selvapalam N, Santulli C, Palanisamy S, Fragassa C. Augmenting the double pipe heat exchanger efficiency using varied molar Ag ornamented graphene oxide (GO) nanoparticles aqueous hybrid nanofluids. Front Mater 2023;10:1240606. [CrossRef]
  • [32] Nashine P, Singh TS. Effect of dean number on the heat transfer characteristics of a helical coil tube with variable velocity and pressure inlet. J Therm Eng 2020;6:128–139. [CrossRef]
  • [33] Pesteei SM, Mashoofi N, Pourahmad S, Roshan A. Numerical investigation on the effect of a modified corrugated double tube heat exchanger on heat transmission enhancement and exergy losses. Int J Heat Technol 2017;35:243–248. [CrossRef]
  • [34] Cengel YA, Ghajar AJ. Heat and Mass Transfer: Fundamentals & Applications. 4th ed. New York: McGraw-Hill; 2011.
  • [35] Reddy MCS, Rao VV. Experimental investigation of heat transfer coefficient and friction factor of ethylene glycol water-based TiO2 nanofluid in double pipe heat exchanger with and without helical coil inserts. Int Commun Heat Mass Transf 2014;50:68–76. [CrossRef]
  • [36] Abu-Hamdeh NH, Bantan RAR, Tlili I. Analysis of the thermal and hydraulic performance of the sector-by-sector helically coiled tube heat exchangers as a new type of heat exchangers. Int J Therm Sci 2020;150:106229. [CrossRef]
Toplam 36 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Akışkan Mekaniği ve Termal Mühendislik (Diğer)
Bölüm Makaleler
Yazarlar

K. P. V. Krishna Varma 0000-0002-2518-813X

Kavati Venkateswarlu 0000-0003-1197-5789

Teku Kalyani 0000-0002-3844-2483

S. Hemalatha 0000-0002-9569-6922

P. Vijaya Kumar 0000-0003-1555-6565

Yayımlanma Tarihi 24 Mart 2025
Gönderilme Tarihi 18 Temmuz 2024
Kabul Tarihi 22 Ekim 2024
Yayımlandığı Sayı Yıl 2025 Cilt: 11 Sayı: 2

Kaynak Göster

APA Varma, K. P. V. K., Venkateswarlu, K., Kalyani, T., Hemalatha, S., vd. (2025). Numerical analysis of spiral tube heat exchanger circulated with zinc oxide nanofluids. Journal of Thermal Engineering, 11(2), 377-389. https://doi.org/10.14744/thermal.0000921
AMA Varma KPVK, Venkateswarlu K, Kalyani T, Hemalatha S, Kumar PV. Numerical analysis of spiral tube heat exchanger circulated with zinc oxide nanofluids. Journal of Thermal Engineering. Mart 2025;11(2):377-389. doi:10.14744/thermal.0000921
Chicago Varma, K. P. V. Krishna, Kavati Venkateswarlu, Teku Kalyani, S. Hemalatha, ve P. Vijaya Kumar. “Numerical Analysis of Spiral Tube Heat Exchanger Circulated With Zinc Oxide Nanofluids”. Journal of Thermal Engineering 11, sy. 2 (Mart 2025): 377-89. https://doi.org/10.14744/thermal.0000921.
EndNote Varma KPVK, Venkateswarlu K, Kalyani T, Hemalatha S, Kumar PV (01 Mart 2025) Numerical analysis of spiral tube heat exchanger circulated with zinc oxide nanofluids. Journal of Thermal Engineering 11 2 377–389.
IEEE K. P. V. K. Varma, K. Venkateswarlu, T. Kalyani, S. Hemalatha, ve P. V. Kumar, “Numerical analysis of spiral tube heat exchanger circulated with zinc oxide nanofluids”, Journal of Thermal Engineering, c. 11, sy. 2, ss. 377–389, 2025, doi: 10.14744/thermal.0000921.
ISNAD Varma, K. P. V. Krishna vd. “Numerical Analysis of Spiral Tube Heat Exchanger Circulated With Zinc Oxide Nanofluids”. Journal of Thermal Engineering 11/2 (Mart 2025), 377-389. https://doi.org/10.14744/thermal.0000921.
JAMA Varma KPVK, Venkateswarlu K, Kalyani T, Hemalatha S, Kumar PV. Numerical analysis of spiral tube heat exchanger circulated with zinc oxide nanofluids. Journal of Thermal Engineering. 2025;11:377–389.
MLA Varma, K. P. V. Krishna vd. “Numerical Analysis of Spiral Tube Heat Exchanger Circulated With Zinc Oxide Nanofluids”. Journal of Thermal Engineering, c. 11, sy. 2, 2025, ss. 377-89, doi:10.14744/thermal.0000921.
Vancouver Varma KPVK, Venkateswarlu K, Kalyani T, Hemalatha S, Kumar PV. Numerical analysis of spiral tube heat exchanger circulated with zinc oxide nanofluids. Journal of Thermal Engineering. 2025;11(2):377-89.
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