Öz
Döner eğilmeli yorulma testleri, hem endüstriyel hem de akademik bağlamlarda malzeme yorulma mukavemetini belirlemek için çok büyük öneme sahiptir. AISI ve ISO gibi standartlar test yöntemlerini tanımlasa da, bu testlerin otomasyon süreçleri yeterince araştırılmamıştır. Bu çalışma 22 istasyonlu bir yorulma test sisteminin ve PLC kontrollü otomasyonunu içermektedir. Endüktif sensörler, gerçek zamanlı numune kırılmalarını tespit ederek, PLC'ye sinyaller iletir, böylece PLC döngüleri otonom olarak izler, arızaları tanımlar ve testleri sonlandırır. 40 pulse/rev çözünürlüklü bir rotary encoder hassas çevrim izlemesi sağlarken, HMI paneli anlık veri takibi ve parametre düzenlemelerine imkân tanımaktadır. Bu otomasyon sistemi, test doğruluğunu, güvenilirliğini ve tekrarlanabilirliğini önemli ölçüde artırarak endüstriyel ve akademik uygulamalarda malzeme yorulma analizleri için ciddi avantajlar sunar.
Anahtar Kelimeler
Döner eğilme yorulma testi PLC kontrolü Otomasyon HMI arayüzü
Proje Numarası
HUBF.DT.22.03
Kaynakça
- Ali S, Tahir MH, Saeed MA, Zaffar N, Khan MK. Design and development of fatigue machine: Rotating bending fatigue testing on different materials. International Journal of Advanced Engineering and Management 2019;4(2):8–15.
- Kattimani MA, Khatib MI, Ghori MM, Sajjad MA, Jahangir S, Baqtaiyan H, Sadiq M. Design and fabrication of fatigue testing machine. International Journal of Scientific Research in Science, Engineering and Technology 2020;7(1):295–304.
- Isakov M, Rantalainen O, Saarinen T, Lehtovaara A. Large-scale fatigue testing based on the rotating beam method. Experimental Techniques 2023;47(3):553–563.
- Yamamoto T, Kokubu A, Sakai T, Nakamura Y. Development and fundamental performance of dual-spindle rotating bending fatigue testing machine with special device providing corrosive environments. In: Asia Pacific Conference on Fracture and Strength – Mechanics and Materials (APCFS-MM2012), Japan; 2012.
- Alaneme KK. Design of a cantilever-type rotating bending fatigue testing machine. Journal of Minerals and Materials Characterization and Engineering 2011;10(11):1027–1039.
- Mali PR, Chavan US. Design and development of rotating bending fatigue test-rig. Journal of Emerging Technologies and Innovative Research 2018;5(7):578–586.
- Gentile D, Martorelli M. Design and realization of a multisamples rotating high cycle fatigue machine. Frattura ed Integrità Strutturale 2012;22:85–92.
- Çipil M, Karabudak F, Zamanlou H. Design and manufacturing of rotating bending fatigue test machine. The European Journal of Research and Development 2024;4(2):77–95.
- Yamamoto T, Lian B, Gotoh K. Relationship between temperature property and loading frequency of rotating bending fatigue testing machine of cantilever type. In: International Conference on Very High Cycle Fatigue (VHCF), Dresden, Germany; 2017.
- Polat Ö, Bulut MC, Dönmez İ, Özsoy K. PLC ve SCADA entegrasyonlu hidroelektrik santralin prototip tasarımı, imalatı ve 3B yazıcı ile türbin üretimi. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi 2021;8:253–267.
- ASM International Handbook Committee. ASM Handbook Volume 19: Fatigue and Fracture. ASM International; 1996.
- Chauhan SJ, Misal A, Jadhav A, Jadhav R, Bhalavi A, Jagdale R. Design and fabrication of rotating bending fatigue testing machine – a laboratory development project. International Research Journal of Engineering and Technology 2016;3(4):816–819.
- Banavasi SM, Ravishankar KS, Naik PS. A review on design and fabrication of fatigue testing machine. International Journal of Novel Research and Development 2018;3(5):5–9.
Öz
Rotating bending fatigue tests are crucial for assessing material fatigue strength in both industrial and academic contexts. While standards such as the AISI and ISO define test methodologies, automation and control mechanisms have not been sufficiently investigated. This study presents the automation of a 22-station fatigue testing system with PLC control. Inductive sensors detect real-time specimen fractures, transmitting signals to the PLC, which autonomously tracks cycles, identifies failures, and terminates tests. A rotary encoder (40 pulses/rev) refines cycle monitoring, whereas an HMI panel enables real-time visualization and parameter adjustments. This automation system significantly improves test accuracy, reliability, and repeatability, offering substantial advantages for material fatigue assessments in industrial and academic applications.
Anahtar Kelimeler
Rotating bending fatigue test PLC control Automation HMI interface
Destekleyen Kurum
Gaziantep University
Proje Numarası
HUBF.DT.22.03
Kaynakça
- Ali S, Tahir MH, Saeed MA, Zaffar N, Khan MK. Design and development of fatigue machine: Rotating bending fatigue testing on different materials. International Journal of Advanced Engineering and Management 2019;4(2):8–15.
- Kattimani MA, Khatib MI, Ghori MM, Sajjad MA, Jahangir S, Baqtaiyan H, Sadiq M. Design and fabrication of fatigue testing machine. International Journal of Scientific Research in Science, Engineering and Technology 2020;7(1):295–304.
- Isakov M, Rantalainen O, Saarinen T, Lehtovaara A. Large-scale fatigue testing based on the rotating beam method. Experimental Techniques 2023;47(3):553–563.
- Yamamoto T, Kokubu A, Sakai T, Nakamura Y. Development and fundamental performance of dual-spindle rotating bending fatigue testing machine with special device providing corrosive environments. In: Asia Pacific Conference on Fracture and Strength – Mechanics and Materials (APCFS-MM2012), Japan; 2012.
- Alaneme KK. Design of a cantilever-type rotating bending fatigue testing machine. Journal of Minerals and Materials Characterization and Engineering 2011;10(11):1027–1039.
- Mali PR, Chavan US. Design and development of rotating bending fatigue test-rig. Journal of Emerging Technologies and Innovative Research 2018;5(7):578–586.
- Gentile D, Martorelli M. Design and realization of a multisamples rotating high cycle fatigue machine. Frattura ed Integrità Strutturale 2012;22:85–92.
- Çipil M, Karabudak F, Zamanlou H. Design and manufacturing of rotating bending fatigue test machine. The European Journal of Research and Development 2024;4(2):77–95.
- Yamamoto T, Lian B, Gotoh K. Relationship between temperature property and loading frequency of rotating bending fatigue testing machine of cantilever type. In: International Conference on Very High Cycle Fatigue (VHCF), Dresden, Germany; 2017.
- Polat Ö, Bulut MC, Dönmez İ, Özsoy K. PLC ve SCADA entegrasyonlu hidroelektrik santralin prototip tasarımı, imalatı ve 3B yazıcı ile türbin üretimi. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi 2021;8:253–267.
- ASM International Handbook Committee. ASM Handbook Volume 19: Fatigue and Fracture. ASM International; 1996.
- Chauhan SJ, Misal A, Jadhav A, Jadhav R, Bhalavi A, Jagdale R. Design and fabrication of rotating bending fatigue testing machine – a laboratory development project. International Research Journal of Engineering and Technology 2016;3(4):816–819.
- Banavasi SM, Ravishankar KS, Naik PS. A review on design and fabrication of fatigue testing machine. International Journal of Novel Research and Development 2018;3(5):5–9.
Ayrıntılar
| Birincil Dil | İngilizce |
|---|---|
| Konular | Makine Tasarımı ve Makine Elemanları |
| Bölüm | Araştırma Makaleleri |
| Yazarlar | |
| Proje Numarası | HUBF.DT.22.03 |
| Erken Görünüm Tarihi | 26 Nisan 2025 |
| Yayımlanma Tarihi | 30 Nisan 2025 |
| Gönderilme Tarihi | 6 Mart 2025 |
| Kabul Tarihi | 16 Nisan 2025 |
| Yayımlandığı Sayı | Yıl 2025 Cilt: 12 Sayı: 25 |
