Araştırma Makalesi
Jigger Makinesi İçin Enzimatik ve Ozon Ağartma İşlemleri İçeren Sürdürülebilir Ön Terbiye Prosesi Geliştirilmesi
Öz
Bu çalışma, jigger yaş işlem makinesinde %100 pamuklu dokuma kumaşlar için enzim ve ozon gazı içeren sürdürülebilir bir ön terbiye prosesi geliştirmeyi amaçlamıştır. Bu amaçla ilk olarak, ön terbiye prosesinde ozon ağartmanın uygulanması gereken adım araştırılmıştır. Uygulanan ön terbiye işlemleri sonrası proseslerin kumaş numunelerinin ön terbiye ve mekanik performanslarına etkisi incelenmiştir. İşlemlerin ön terbiye performansları haşıl kalıntısı, hidrofilite ve beyazlık (Berger değeri) testleri; mekanik performansları ise kopma ve yırtılma mukavemeti, aşınma dayanımı, pilling testleri ve SEM analizleri vasıtasıyla araştırılmıştır. Performans testleri sonrası ön terbiye prosesinin boyama etkinliği üzerindeki önemini araştırmak amacıyla, ön terbiye işlemi gören kumaş numuneleri jigger makinesinde boyanmıştır. Ayrıca ön işlem gören kumaşların zamana bağlı olarak sararma eğilimleri de incelenmiştir. Sonuçlar, ozon ağartmanın uygulandığı işlem adımının oldukça önemli olduğunu, en iyi sonuçların tek adımda haşıl sökme ve biohidrofilleştirme işlemi öncesi ozon ağartma işlemi uygulandığında (Proses 2) elde edildiğini göstermiştir. Ayrıca, ozon gazının kumaşların mekanik özellikleri üzerinde önemli bir negatif etkisi olmadığı ve ozon ağartması sonrası işlem uygulandığında ozon gazı ile ağartılmış kumaşların sararma eğilimi göstermediği belirlenmiştir.
Anahtar Kelimeler
Kaynakça
- Arooj F., Ahmed N., Shaikh IA. Application of ozone in stripping of cotton fabric dyed with reactive dyes. Ozone: Science & Engineering 2019; 42(4): 319-330.
- Arooj F., Jamshed K., Kashif SR., Jamshed H., Luqman M. Improvement in the absorbency of ozone bleached cotton fabricby the addition of surfactant. The Journal of the Textile Institute 2021; 112(11): 1821-1825.
- Bahtiyari MI., Benli H. Ozone bleaching of cotton fabrics with the aid of ultrasonic humidifier. Cellulose 2016; 23: 2715–2725.
- Bahtiyari MI., Benli H. Comparison of ozone-based cold bleaching processes with conventional pretreatment of cotton. Ozone: Science & Engineering 2020; 42(5): 450-460.
- Benli H., Bahtiyari MI. Combination of ozone and ultrasound in pretreatment of cotton fabrics prior to natural dyeing. Journal of Cleaner Production 2015; 89: 116–124.
- Cardoso JC., Bessegato GG., Zanoni MVB. Efficiency comparison of ozonation, photolysis, photocatalysis, and photoelectrocatalysis methods in real textile wastewater decolorization. Water Research 2016; 98: 39-46.
- Erdem A., Ibrahim Bahtiyari M. Ultrasonic-bioscouring and ozone basedozone-based bleaching of cotton slivers and coloration of them with natural dye sources. Journal of Cleaner Production 2018; 188: 670–677.
- Eren HA., Eren S. Ozone bleaching of cellulose, IOP Conference Series: Materials Science and Engineering 2017; 254(8): 1-3.
- Eren HA., Avinç O., Erişmiş B., Eren S. Ultrasound-assisted ozone bleaching of cotton. Cellulose 2014; 21: 4643–4658.
- Eren HA., Oztürk D. The evaluation of ozonation as an environmentally friendly alternative for cotton preparation. Textile Research Journal 2010; 81(5): 512-519.
- Eren S., Yetişir I. Ozone bleaching of woven cotton fabric. Pamukkale Univ Muh Bilim Derg 2018; 24(7): 1245-1248.
- Eren S., Gümüş B., Eren HA. Colour stripping of reactive-dyed cotton by ozone treatment. Color. Technol. 2016; 132: 466-471.
- Gedik G., Kızılkaya YMA., Uyak V., Koluman A. Simultaneous eco friendly bleaching and retting wastewater treatment of hemp fiber with ozone application. Fibers and Polymers 2023; 24: 57-72.
- Gülümser T., Akça C., Bahtiyari MI. Investigation of the effects of ozone on whiteness degree in wool finishing. Tekstil ve Konfeksiyon 2009; 1: 52-55.
- Hareem T., Arooj F., Kashif SR., Farooq Z. Economic viability of pilot-scale application of ozone in cotton bleaching with multiple reuse of water. Ozone: Science & Engineering 2019; 41(2): 197-203. https://www.lenntech.com/library/ozone/decomposition/ozone-decomposition.htm.
- Hussain T., Wahab A. A Critical review of the current water conservation practices in textile wet processing. Journal of Cleaner Production 2018; 198: 806–819.
- Körlü A. Use of ozone in the textile industry. Textile Industry and Environment 2018; DOI: http://dx.doi.org/10.5772/intechopen.81774.
- Maqsood HS., Bashir U., Wiener J., Puchalski M., Sztajnowski S., Militky J. Ozone treatment of jute fibers. Cellulose 2017; 24(3): 1543–1553.
- Paksoy N., Balcı O., Sancar Beşen B. A research of applicability of ozone bleaching process for 100% cotton fabrics at jigger machine. Tekstil ve Konfeksiyon 2020; 30(3): 173-183.
- Paksoy N. The applicability of the pretreatment and dyeing processes at jigger machine by using ozone gas. Master’s Thesis, Kahramanmaraş Sütçü İmam University, Textile Engineering 2014; 24-117.
- Palabıyık I., Eryılmaz G., Bulut O. Development of ozone effecting system without using harmful chemicals. International Journal of Environmental Pollution and Environmental Modelling 2022; 5(1): 19-22.
- Patel PR., Thakkar AI. Analyzing performance of esterified starch against thin boiling starch for warp sizing applications part i : Comparative study of two starches as size binders. International Journal for Scientific Research & Development 2013; 1(2): 173-177.
- Perincek S., Bahtiyari I., Ekmekçi Körlü A., Duran K. New techniques in cotton finishing. Textile Research Journal 2009; 79(2): 121-128.
- Perinçek S., Bahtiyari MI., Duran K., Körlü AE. Yellowing tendency of ozonated cotton fabric and ways to prevent this undesirable side effect. The Journal of the Textile Institute 2009; 100(8): 738-746.
- Perincek S., Duran K., Körlü Ekmekçi A., Bahtiyari I. An Investigation in the use of ozone gas in the bleaching of cotton fabrics. Ozone: Science&Engineering 2007; 29(5): 325-333.
- Perincek S., Duran K., Korlu AE. Combination of ozonation and hydrogen peroxide bleaching for linen fabrics: optimization of the process using experimental design technique. Ozone: Science & Engineering 2013; 35: 316-327.
- Piccoli PH., Souza AAU., Souza SMAGU. Bleaching of knitted cotton fabric applying ozone. Ozone: Science & Engineering 2015; 37(2): 170-177.
- Prabaharan M., Rao JV. Study on ozone bleaching of cotton fabric –process optimization. Dyeing and Finishing Properties, Coloration Technology 2001; 117: 93-103.
- Sancar Beşen B., Balcı O. Fading of cotton colored with c.i. vat blue i (indigo dye) via ozone application. Ozone: Science & Engineering 2016; 38(5): 395-409.
- Sancar Beşen B. Improving of sustainable, economic and innovative processes with ozone applications for textile finishing. Master’s Thesis, Kahramanmaraş Sütçü İmam University, Textile Engineering 2012; 52-91.
- Sancar B., Balcı O. Decolorization of different reactive dye wastewaters by o3 and o3/ultrasound alternatives depending on different working parameters. Textile Research Journal 2013; 83(6): 574-590.
- Turhan Y., Soydaş Ş. The effects of ozone bleaching and ozone desizing method on whiteness and water absorption of 100% cotton terry fabrics. International Journal of Materials Science and Applications 2018; 7(3): 85-94.
- Turhan Y., Soydaş Ş. The effects of ozone bleaching and ozone desizing method on whiteness and water absorption of 100% cotton terry fabrics. International Journal of Materials Science and Applications 2018; 7(3): 85-94.
- Turhan Y., Soydaş Ş. The effects of the ozone desizing and combined conventional desizing and scouring on tear strength and abrasion resistance of 100% cotton terry fabrics. Journal of Textile Science & Engineering 2018; 8(2): 1-7.
Improvement A Sustainable Pretreatment Process Including Enzymatic Treatment and Ozone Bleaching for The Jigger Machine
Öz
The present study aimed to improve a sustainable pretreatment process with enzymes and ozone gas at the jigger wet process machine for the 100% cotton woven fabric. In order to achieve this purpose, the stage where the ozone bleaching should be applied in the pretreatment process was firstly investigated. After the pretreatment processes, the effects of the processes on the pretreatment and mechanical performances of the fabric samples were researched. The pretreatment performance of treatments was researched through the residual starch, hydrophility, and whiteness (Berger value) tests, while the mechanical performances were examined via breaking and tearing strength, abrasion resistance, pilling, and SEM analyses. After all performance tests, to investigate the importance of the pretreatment process on the effectiveness of dyeing, the samples were dyed at the same jigger machine. In addition, the yellowing tendency of the pretreated samples depending on the time after the ozone bleaching were also researched. The results demonstrated that the stage where the ozone bleaching is applied was crucial, and the best results were obtained when the ozone bleaching is applied before the combined desizing and bioscouring treatments (Process 2). Besides, the ozone gas had no crucial negative effect on the mechanical performances of the fabrics, and the ozone-bleached fabric samples have no yellowing tendency when a process applied after ozone bleaching.
Anahtar Kelimeler
Kaynakça
- Arooj F., Ahmed N., Shaikh IA. Application of ozone in stripping of cotton fabric dyed with reactive dyes. Ozone: Science & Engineering 2019; 42(4): 319-330.
- Arooj F., Jamshed K., Kashif SR., Jamshed H., Luqman M. Improvement in the absorbency of ozone bleached cotton fabricby the addition of surfactant. The Journal of the Textile Institute 2021; 112(11): 1821-1825.
- Bahtiyari MI., Benli H. Ozone bleaching of cotton fabrics with the aid of ultrasonic humidifier. Cellulose 2016; 23: 2715–2725.
- Bahtiyari MI., Benli H. Comparison of ozone-based cold bleaching processes with conventional pretreatment of cotton. Ozone: Science & Engineering 2020; 42(5): 450-460.
- Benli H., Bahtiyari MI. Combination of ozone and ultrasound in pretreatment of cotton fabrics prior to natural dyeing. Journal of Cleaner Production 2015; 89: 116–124.
- Cardoso JC., Bessegato GG., Zanoni MVB. Efficiency comparison of ozonation, photolysis, photocatalysis, and photoelectrocatalysis methods in real textile wastewater decolorization. Water Research 2016; 98: 39-46.
- Erdem A., Ibrahim Bahtiyari M. Ultrasonic-bioscouring and ozone basedozone-based bleaching of cotton slivers and coloration of them with natural dye sources. Journal of Cleaner Production 2018; 188: 670–677.
- Eren HA., Eren S. Ozone bleaching of cellulose, IOP Conference Series: Materials Science and Engineering 2017; 254(8): 1-3.
- Eren HA., Avinç O., Erişmiş B., Eren S. Ultrasound-assisted ozone bleaching of cotton. Cellulose 2014; 21: 4643–4658.
- Eren HA., Oztürk D. The evaluation of ozonation as an environmentally friendly alternative for cotton preparation. Textile Research Journal 2010; 81(5): 512-519.
- Eren S., Yetişir I. Ozone bleaching of woven cotton fabric. Pamukkale Univ Muh Bilim Derg 2018; 24(7): 1245-1248.
- Eren S., Gümüş B., Eren HA. Colour stripping of reactive-dyed cotton by ozone treatment. Color. Technol. 2016; 132: 466-471.
- Gedik G., Kızılkaya YMA., Uyak V., Koluman A. Simultaneous eco friendly bleaching and retting wastewater treatment of hemp fiber with ozone application. Fibers and Polymers 2023; 24: 57-72.
- Gülümser T., Akça C., Bahtiyari MI. Investigation of the effects of ozone on whiteness degree in wool finishing. Tekstil ve Konfeksiyon 2009; 1: 52-55.
- Hareem T., Arooj F., Kashif SR., Farooq Z. Economic viability of pilot-scale application of ozone in cotton bleaching with multiple reuse of water. Ozone: Science & Engineering 2019; 41(2): 197-203. https://www.lenntech.com/library/ozone/decomposition/ozone-decomposition.htm.
- Hussain T., Wahab A. A Critical review of the current water conservation practices in textile wet processing. Journal of Cleaner Production 2018; 198: 806–819.
- Körlü A. Use of ozone in the textile industry. Textile Industry and Environment 2018; DOI: http://dx.doi.org/10.5772/intechopen.81774.
- Maqsood HS., Bashir U., Wiener J., Puchalski M., Sztajnowski S., Militky J. Ozone treatment of jute fibers. Cellulose 2017; 24(3): 1543–1553.
- Paksoy N., Balcı O., Sancar Beşen B. A research of applicability of ozone bleaching process for 100% cotton fabrics at jigger machine. Tekstil ve Konfeksiyon 2020; 30(3): 173-183.
- Paksoy N. The applicability of the pretreatment and dyeing processes at jigger machine by using ozone gas. Master’s Thesis, Kahramanmaraş Sütçü İmam University, Textile Engineering 2014; 24-117.
- Palabıyık I., Eryılmaz G., Bulut O. Development of ozone effecting system without using harmful chemicals. International Journal of Environmental Pollution and Environmental Modelling 2022; 5(1): 19-22.
- Patel PR., Thakkar AI. Analyzing performance of esterified starch against thin boiling starch for warp sizing applications part i : Comparative study of two starches as size binders. International Journal for Scientific Research & Development 2013; 1(2): 173-177.
- Perincek S., Bahtiyari I., Ekmekçi Körlü A., Duran K. New techniques in cotton finishing. Textile Research Journal 2009; 79(2): 121-128.
- Perinçek S., Bahtiyari MI., Duran K., Körlü AE. Yellowing tendency of ozonated cotton fabric and ways to prevent this undesirable side effect. The Journal of the Textile Institute 2009; 100(8): 738-746.
- Perincek S., Duran K., Körlü Ekmekçi A., Bahtiyari I. An Investigation in the use of ozone gas in the bleaching of cotton fabrics. Ozone: Science&Engineering 2007; 29(5): 325-333.
- Perincek S., Duran K., Korlu AE. Combination of ozonation and hydrogen peroxide bleaching for linen fabrics: optimization of the process using experimental design technique. Ozone: Science & Engineering 2013; 35: 316-327.
- Piccoli PH., Souza AAU., Souza SMAGU. Bleaching of knitted cotton fabric applying ozone. Ozone: Science & Engineering 2015; 37(2): 170-177.
- Prabaharan M., Rao JV. Study on ozone bleaching of cotton fabric –process optimization. Dyeing and Finishing Properties, Coloration Technology 2001; 117: 93-103.
- Sancar Beşen B., Balcı O. Fading of cotton colored with c.i. vat blue i (indigo dye) via ozone application. Ozone: Science & Engineering 2016; 38(5): 395-409.
- Sancar Beşen B. Improving of sustainable, economic and innovative processes with ozone applications for textile finishing. Master’s Thesis, Kahramanmaraş Sütçü İmam University, Textile Engineering 2012; 52-91.
- Sancar B., Balcı O. Decolorization of different reactive dye wastewaters by o3 and o3/ultrasound alternatives depending on different working parameters. Textile Research Journal 2013; 83(6): 574-590.
- Turhan Y., Soydaş Ş. The effects of ozone bleaching and ozone desizing method on whiteness and water absorption of 100% cotton terry fabrics. International Journal of Materials Science and Applications 2018; 7(3): 85-94.
- Turhan Y., Soydaş Ş. The effects of ozone bleaching and ozone desizing method on whiteness and water absorption of 100% cotton terry fabrics. International Journal of Materials Science and Applications 2018; 7(3): 85-94.
- Turhan Y., Soydaş Ş. The effects of the ozone desizing and combined conventional desizing and scouring on tear strength and abrasion resistance of 100% cotton terry fabrics. Journal of Textile Science & Engineering 2018; 8(2): 1-7.
Toplam 34 adet kaynakça vardır.
Ayrıntılar
| Birincil Dil | İngilizce |
|---|---|
| Konular | Tekstil Terbiyesi |
| Bölüm | Araştırma Makaleleri (RESEARCH ARTICLES) |
| Yazarlar | |
| Yayımlanma Tarihi | 16 Haziran 2025 |
| Gönderilme Tarihi | 3 Ekim 2024 |
| Kabul Tarihi | 30 Ocak 2025 |
| Yayımlandığı Sayı | Yıl 2025 Cilt: 8 Sayı: 3 |
Kaynak Göster
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